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Brass Rods: The Sustainable Choice

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The following content is sponsored by the Copper Development Association

Brass Rods: The Sustainable Choice

Brass rods have a powerful lineup of green attributes, making them the sustainable choice for manufacturers and end-users of precision machined and forged parts.

This infographic, from the Copper Development Association, shows how brass rods can reduce emissions in machine shops, be recycled without losing properties, and contribute to a cleaner environment.

The Brass Rod Circular Economy

The metallurgical properties of brass allow pre- and post-consumer sources of brass scrap to be recycled with no loss in properties.

Brass scrap can retain over 90% of the original material value. In addition, brass doesn’t need energy-intensive processing, unlike steel and aluminum, which must be smelted and refined before being recycled into new products.

As a result, there is a greater chance that steel and aluminum scrap will end up in landfills.

Most brass-rod alloys produced in North America contain 95% or higher recycled content.

Closed-loop recycling of brass keeps this valuable engineering material out of landfills, reducing the need for new mines and all the environmental impacts that entails.

Higher Machinability Leads to Lower Operational Carbon Emissions

Machinability is how easily a material can be worked using cutting processes. It directly impacts the amount of energy required to produce finished parts.

With typical machine shops producing millions of parts each year, the carbon impact can be significant.

Here’s how brass and steel compare when manufacturing complex parts using computer numerical control (CNC) machining.

MaterialBrassSteel
TypeFree-cutting brass (C36000)Free-cutting steel (12L14)
Maximum machinability rating (0-100)10021
Metal Removal Rate (cubic inches per minute)0.2380.114
Time to remove material (hours)161,111336,111
Energy required to produce parts (kilowatt-hour)9,47518,931

In this example, using brass represented a savings of 3,510 kg in carbon dioxide (CO2).

The significantly longer tool life enabled by brass also reduces the need for new cutting tools, further decreasing emissions.

High recycled content and exceptional machinability make brass rods the sustainable choice for manufacturers and end-users seeking to reduce their environmental footprint and support the transition to a low-carbon future.

Explore the advantages of brass rod solutions.

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Misc

Visualizing Raw Steel Production in 2023

China produces more than half the world’s steel.

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Voronoi graphic showing the estimated global production of raw steel in 2023.

Visualizing Raw Steel Production in 2023

This was originally posted on our Voronoi app. Download the app for free on iOS or Android and discover incredible data-driven charts from a variety of trusted sources.

Steel is essential for the economy due to its crucial role in infrastructure, construction, manufacturing, and transportation sectors.

This graphic breaks down the estimated global production of raw steel in 2023. The data was sourced from the U.S. Geological Survey as of January 2024.

China Produces More Than Half the World’s Steel

One major issue facing the steel industry is overcapacity in top producer China.

Steel production in China has surpassed demand in recent years, leading to downward pressure on the profit margins of steel mills worldwide.

Historically, China’s troubled real estate sector has accounted for over one-third of the country’s steel consumption. To address this issue, the Chinese government has mandated steel production cuts since 2021.

Far behind China, India is the second-biggest producer of steel, followed by Japan.

CountryRegion2023 Production (million tonnes)
🇨🇳 ChinaAsia1,000
🇮🇳 IndiaAsia140
🇯🇵 JapanAsia87
🇺🇸 U.S.North America80
🇷🇺 RussiaEurope75
🇰🇷 S. KoreaAsia68
🌍 Rest of World420
Total1,870

Infinite Recyclability

Steel is an alloy primarily composed of iron ore containing less than 2% carbon, 1% manganese, and other trace elements. It is 1,000 times stronger than iron and can be recycled over and over without sacrificing quality.

Steel is widely used in various industries. It is a fundamental material in construction, providing support through beams, internal structures, and roofing.

Moreover, steel’s corrosion-resistant properties make it ideal for water infrastructure. Stainless steel pipes are the preferred choice for underground water systems, ensuring longevity and purity in water transportation.

Additionally, most canned foods are stored in steel containers for preservation, as steel does not rust.

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Visualizing Cobalt Production by Country in 2023

The Democratic Republic of Congo accounts for 74% of the world’s cobalt output.

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Visualizing Cobalt Production by Country in 2023

This was originally posted on our Voronoi app. Download the app for free on iOS or Android and discover incredible data-driven charts from a variety of trusted sources.

Cobalt is a critical mineral used in numerous commercial, industrial, and military applications. In recent years, it has gained attention as it is also necessary for batteries used in cell phones, laptops, and electric vehicles (EVs).

This graphic illustrates estimated cobalt production by country in 2023 in metric tons. The data is from the most recent U.S. Geological Survey (USGS) Mineral Commodity Summaries, published in January 2024.

The DRC Produces 74% of Global Cobalt

The Democratic Republic of Congo (DRC) accounts for 74% of the world’s cobalt output. Although the metal is found on a large scale in other parts of the world, like Australia, Europe, and Asia, the African nation holds the biggest reserve by far. Of the 11,000,000 metric tons of worldwide reserves, it is estimated that 6,000,000 metric tons are located in the DRC.

Countrymetric tonsPercentage
🇨🇩 DRC170,00074%
🇮🇩 Indonesia17,0007%
🇷🇺 Russia8,8004%
🇦🇺 Australia4,6002%
🇲🇬 Madagascar4,0002%
🇵🇭 Philippines3,8002%
🌍 Other Countries21,1009.00%
Total229,300100%

Since around 20% of the cobalt mined in the DRC originates from small-scale artisanal mines, often employing child labor, the extraction of the metal has been a point of intense debate. With a long history of conflict, political upheaval, and instability, the country is often listed among the poorest nations in the world.

Today, the EV sector constitutes 40% of the overall cobalt market.

China is the world’s leading consumer of cobalt, with nearly 87% of its consumption used by the lithium-ion battery industry.

In the U.S., 50% of cobalt consumed is used in superalloys, mainly in aircraft gas turbine engines.

Learn More About Critical Minerals From Visual Capitalist

If you enjoyed this post, be sure to check out The Critical Minerals to China, EU, and U.S. National Security. This visualization shows which minerals are essential to China, the United States, and the European Union.

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