Connect with us

Electrification

The Key Minerals in an EV Battery

Published

on

minerals in an EV battery infographic

Breaking Down the Key Minerals in an EV Battery

Inside practically every electric vehicle (EV) is a lithium-ion battery that depends on several key minerals that help power it.

Some minerals make up intricate parts within the cell to ensure the flow of electrical current. Others protect it from accidental damage on the outside.

This infographic uses data from the European Federation for Transport and Environment to break down the key minerals in an EV battery. The mineral content is based on the ‘average 2020 battery’, which refers to the weighted average of battery chemistries on the market in 2020.

The Battery Minerals Mix

The cells in the average battery with a 60 kilowatt-hour (kWh) capacity—the same size that’s used in a Chevy Bolt—contained roughly 185 kilograms of minerals. This figure excludes materials in the electrolyte, binder, separator, and battery pack casing.

MineralCell PartAmount Contained in the Avg. 2020 Battery (kg)% of Total
GraphiteAnode52kg28.1%
AluminumCathode, Casing, Current collectors35kg18.9%
NickelCathode29kg15.7%
CopperCurrent collectors20kg10.8%
SteelCasing20kg10.8%
ManganeseCathode10kg5.4%
CobaltCathode8kg4.3%
LithiumCathode6kg3.2%
IronCathode5kg2.7%
TotalN/A185kg100%

The cathode contains the widest variety of minerals and is arguably the most important and expensive component of the battery. The composition of the cathode is a major determinant in the performance of the battery, with each mineral offering a unique benefit.

For example, NMC batteries, which accounted for 72% of batteries used in EVs in 2020 (excluding China), have a cathode composed of nickel, manganese, and cobalt along with lithium. The higher nickel content in these batteries tends to increase their energy density or the amount of energy stored per unit of volume, increasing the driving range of the EV. Cobalt and manganese often act as stabilizers in NMC batteries, improving their safety.

Altogether, materials in the cathode account for 31.3% of the mineral weight in the average battery produced in 2020. This figure doesn’t include aluminum, which is used in nickel-cobalt-aluminum (NCA) cathode chemistries, but is also used elsewhere in the battery for casing and current collectors.

Meanwhile, graphite has been the go-to material for anodes due to its relatively low cost, abundance, and long cycle life. Since the entire anode is made up of graphite, it’s the single-largest mineral component of the battery. Other materials include steel in the casing that protects the cell from external damage, along with copper, used as the current collector for the anode.

Minerals Bonded by Chemistry

There are several types of lithium-ion batteries with different compositions of cathode minerals. Their names typically allude to their mineral breakdown.

For example:

  • NMC811 batteries cathode composition:
    80% nickel
    10% manganese
    10% cobalt
  • NMC523 batteries cathode composition:
    50% nickel
    20% manganese
    30% cobalt

Here’s how the mineral contents differ for various battery chemistries with a 60kWh capacity:

battery minerals by chemistry

With consumers looking for higher-range EVs that do not need frequent recharging, nickel-rich cathodes have become commonplace. In fact, nickel-based chemistries accounted for 80% of the battery capacity deployed in new plug-in EVs in 2021.

Lithium iron phosphate (LFP) batteries do not use any nickel and typically offer lower energy densities at better value. Unlike nickel-based batteries that use lithium hydroxide compounds in the cathode, LFP batteries use lithium carbonate, which is a cheaper alternative. Tesla recently joined several Chinese automakers in using LFP cathodes for standard-range cars, driving the price of lithium carbonate to record highs.

The EV battery market is still in its early hours, with plenty of growth on the horizon. Battery chemistries are constantly evolving, and as automakers come up with new models with different characteristics, it’ll be interesting to see which new cathodes come around the block.

Click for Comments

Electrification

Will Direct Lithium Extraction Disrupt the $90B Lithium Market?

Visual Capitalist and EnergyX explore how direct lithium extraction could disrupt the $90B lithium industry.

Published

on

Will Direct Lithium Extraction Disrupt the $90B Lithium Market?

Current lithium extraction and refinement methods are outdated, often harmful to the environment, and ultimately inefficient. So much so that by 2030, lithium demand will outstrip supply by a projected 1.42 million metric tons. But there is a solution: Direct lithium extraction (DLE).

For this graphic, we partnered with EnergyX to try to understand how DLE could help meet global lithium demands and change an industry that is critical to the clean energy transition.

The Lithium Problem

Lithium is crucial to many renewable energy technologies because it is this element that allows EV batteries to react. In fact, it’s so important that projections show the lithium industry growing from $22.2B in 2023 to nearly $90B by 2030.

But even with this incredible growth, as you can see from the table, refined lithium production will need to increase 86.5% over and above current projections.

2022 (million metric tons)2030P (million metric tons)
Lithium Carbonate Demand0.461.21
Lithium Hydroxide Demand0.181.54
Lithium Metal Demand00.22
Lithium Mineral Demand0.070.09
Total Demand0.713.06
Total Supply0.751.64

The Solution: Direct Lithium Extraction

DLE is a process that uses a combination of solvent extraction, membranes, or adsorbents to extract and then refine lithium directly from its source. LiTASTM, the proprietary DLE technology developed by EnergyX, can recover an incredible 300% more lithium per ton than existing processes, making it the perfect tool to help meet lithium demands.

Additionally, LiTASTM can refine lithium at the lowest cost per unit volume directly from brine, an essential step in meeting tomorrow’s lithium demand and manufacturing next-generation batteries, while significantly reducing the footprint left by lithium mining.

Hard Rock MiningUnderground ReservoirsDirect Lithium Extraction
Direct CO2 Emissions15,000 kg5,000 kg3.5 kg
Water Use170 m3469 m334-94 m3
Lithium Recovery Rate58%30-40%90%
Land Use464 m23124 m20.14 m2
Process TimeVariable18 months1-2 days

Providing the World with Lithium

DLE promises to disrupt the outdated lithium industry by improving lithium recovery rates and slashing emissions, helping the world meet the energy demands of tomorrow’s electric vehicles.

EnergyX is on a mission to become a worldwide leader in the sustainable energy transition using groundbreaking direct lithium extraction technology. Don’t miss your chance to join companies like GM and invest in EnergyX to transform the future of renewable energy.

Continue Reading

Electrification

Chart: The $400 Billion Lithium Battery Value Chain

In this graphic, we break down where the $400 billion lithium battery industry will generate revenue in 2030.

Published

on

EnergyX_Breaking-Down-the-Battery-Value-Chain

Breaking Down the $400 Billion Battery Value Chain

As the world transitions away from fossil fuels toward a greener future, the lithium battery industry could grow fivefold by 2030. This shift could create over $400 billion in annual revenue opportunities globally.

For this graphic, we partnered with EnergyX to determine how the battery industry could grow by 2030.

Exploring the Battery Value Chain

The lithium battery value chain has many links within it that each generate their own revenue opportunities, these include:

  • Critical Element Production: Involves the mining and refining of materials used in a battery’s construction.
  • Active materials: Creating and developing materials that react electrochemically to allow batteries to charge and discharge.
  • Battery cells: Involves the production of rechargeable elements of a battery.
  • Battery packs: Producing packs containing a series of connected battery cells. Generally, these come in two types: NMC/NMCA, the standard in North America and Europe, and LFP, the standard in China.
  • Recycling: Reusing battery components within new batteries.

But these links aren’t equal, each one is projected to generate different levels of revenue by 2030:

China 🇨🇳Europe 🇪🇺United States 🇺🇸Rest of World 🌍
Total$184B$118B$62B$39B
Critical Element Production$37B$25B$15B$8B
Active Materials$54B$31B$14B$11B
Battery Packs$34B$22B$11B$7B
Battery Cells$53B$37B$20B$11B
Recycling$6B$3B$2B$2B

On the surface, battery cell production may contribute the most revenue to the battery value chain. However, lithium production can generate margins as high as 65%, meaning lithium production has potential to yield large margins.

How Much Lithium Is Available?

Just a few countries hold 81% of the world’s viable lithium. So, supply bottlenecks could slow the growth of the lithium battery industry:

NationViable Lithium Reserves (2023)
Chile 🇨🇱9.3M t
Australia 🇦🇺6.2M t
Argentina 🇦🇷2.7M t
China 🇨🇳2M t
U.S. 🇺🇸1M t
Rest of World 🌍4.9M t

Supplying the World With Batteries

Supplying the world with lithium is critical to the battery value chain and a successful transition from fossil fuels. Players like the U.S. and the EU, with increasingly large and growing lithium needs, will need to maximize local opportunities and work together to meet demand.

EnergyX is on a mission to become a world leader in the global transition to sustainable energy, using cutting-edge direct lithium extraction to help supply the world with lithium.

Continue Reading

Subscribe

Popular