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Visualized: The Silver Mining Journey From Ore to More

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The following content is sponsored by Silver X.

The Silver Mining Journey From Ore to More

Silver has been a monetary metal and used in jewelry for thousands of years, but today, silver is powering the green energy transition and new tech innovation. With the greatest electrical conductivity of all metals, silver is used in electrical contacts and circuit boards, along with solar panels, electric vehicles, and 5G devices.

Behind the large collection of silver-dependent products and technologies is an active mining industry that must supply the necessary metal. So how exactly is the silver mined and produced?

This graphic from our sponsor Silver X walks us through how we mine and refine silver along with the growing demand for the metal which will fuel the economy of the future.

Getting Silver Out of the Ground

Like many other metals, silver is found in the Earth’s crust and primarily mined using heavy machinery and explosives.

Once a silver bearing ore body has been identified and can be mined at a reasonable cost, the mining method is chosen depending on the nature of the ore body along with other factors like location and infrastructure:

  • Open pit mining: Best for mining large amounts of lower grade silver ore near the surface
  • Underground shaft mining: Best for following and mining high-grade veins of silver ore further underground

While in open pit mining a huge volume of land is displaced across a large surface area, it is typically safer overall compared to underground mines.

Despite their differences, both methods ultimately use explosives to break up chunks of ore into easily transportable pieces that are then brought to crushing facilities for the next step.

Crushing and Separating Mined Silver Ore

Once the ore has been mined and transported out of the mine, it goes through a variety of crushers which break down the ore into small chunks. The chunks of silver ore are crushed and ground into a fine powder, allowing for the separation process to begin.

There are two primary methods of silver separation, and both involve mixing the silver ore powder with water to form a slurry.

In the flotation process of separation, chemicals are added to the slurry to make any silver and lead water repellent. Air bubbles are then blown through the slurry, with the silver and lead sticking to the bubbles and rising to the top of the slurry where they are separated and dried out.

In the tank leaching and Merill-Crowe process, cyanide is added to the slurry to ensure the silver dissolves into the solution. Then, solids are filtered out in a settling tank, with the silver solution deaerated before zinc powder is added. The solution then passes through a set of filter plates and presses which collect the zinc and silver precipitate which is dried off.

Processing and Refining to Pure Silver

Once the silver ore has been largely broken down and separated from much of the waste rock, the silver must be completely extracted from the remaining metals. Typically, two different processes are used depending on the other metal that must be separated from.

  • Electrolytic Refining (Copper): This method places the copper-silver concentrate in an electrolytic cell within an electrolyte solution. Electricity is passed through the solution, resulting in the copper and silver separating out to opposite ends of the cell. The process is repeated until only silver remains, which is then collected and smelted to remove any remaining impurities.
  • Parkes Process (Lead): This method adds zinc to the molten lead-silver solution, since silver is attracted to zinc while lead is repelled. The silver and zinc compound floats to the top and is skimmed off before being heated and distilled until only pure silver remains.

Silver’s Growing Industry and Investment Demand

In 2020, 784.4 million ounces of silver were mined across the world according to Metals Focus. While production is forecasted to increase by ~8% to reach 848.5 million ounces in 2021, it’s still greatly outpaced by growing demand for silver.

Silver demand is forecasted to see a 15% YoY increase from 2020’s 896.1 million ounces to 1,033 million ounces forecasted for 2021. Solar panels have been one of the largest industrial drivers for silver demand, with demand more than doubling since 2014, from 48.4 million ounces to 105 million ounces forecasted for 2021.

YearSilver Production (in million ounces)YoY % ChangeTotal Silver Demand (in million ounces)YoY % Change
2017862.9-4.1%966.0-3.1%
2018848.4-1.7%989.82.5%
2019833.2-1.8%995.40.6%
2020784.4-5.9%896.1-9.9%
2021F848.58.2%1,033.015.3%

Investment has also been a key demand driver for silver, especially since Reddit’s WallStreetBets crowd began pursuing the possibility of a silver short squeeze. Net physical investment demand rose 29.4% from 2017’s 156.2 million ounces to 200.5 million ounces in 2020, and 2021 is forecasted to see a 26.1% increase with a net investment demand of 252.8 million ounces.

Whether driven by investors or industries, silver is in high demand as the world shifts to newer and greener technologies. The process of silver mining, extraction, and refining will continue to play a pivotal role in supplying the world with the silver it needs.

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Electrification

Ranked: The Top Lithium-Ion Battery Producing Countries by 2030

Chinese companies are expected to hold nearly 70% of global battery capacity by decade’s end.

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This graphic uses exclusive data from our partner, Benchmark Mineral Intelligence, to rank the top lithium-ion battery producers by their forecasted gigawatt-hour (GWh) capacity for 2030.

Top Lithium-Ion Battery Producers by 2030

Lithium-ion batteries are essential for a clean economy due to their high energy density and efficiency. They power most portable consumer electronics, such as cell phones and laptops, and are used in the majority of today’s electric vehicles.

This graphic uses exclusive data from our partner, Benchmark Mineral Intelligence, to rank the top lithium-ion battery producing countries by their forecasted capacity (measured in gigawatt-hours or GWh) in 2030.

China to Keep Dominance

Chinese companies are expected to account for nearly 70% of global battery capacity by 2030, delivering over 6,200 gigawatt-hours. Chinese giant Contemporary Amperex Technology Co., Limited (CATL) alone is forecasted to produce more than the combined output from Canada, France, Hungary, Germany, and the UK.

Country2030F capacity (GWh)Top producers
🇨🇳 China6,268.3CATL, BYD, CALB
🇺🇸 U.S.1,260.6Tesla, LGES, SK On
🇩🇪 Germany261.8Tesla, Northvolt, VW
🇭🇺 Hungary210.1CATL, SK On, Samsung
🇨🇦 Canada203.8Northvolt, LGES, VW
🇫🇷 France162.0Verkor, Prologium, ACC
🇰🇷 South Korea94.5LGES, Samsung, SK On
🇬🇧 UK66.9Envision, Tata

Currently, China is home to six of the world’s 10 biggest battery makers. China’s battery dominance is driven by its vertical integration across the entire EV supply chain, from mining metals to producing EVs.

By 2030, the U.S. is expected to be second in battery capacity after China, with 1,261 gigawatt-hours, led by LG Energy Solution and Tesla.

In Europe, Germany is forecasted to lead in lithium-ion battery production, with 262 gigawatt-hours, most of it coming from Tesla. The company currently operates its Giga Berlin plant in the country, Tesla’s first manufacturing location in Europe.

Learn More About Batteries From Visual Capitalist

If you enjoyed this post, be sure to check out Charted: Investment Needed to Meet Battery Demand by 2040. This visualization shows the total capital expenditure (capex) requirements to build capacity to meet future battery demand by 2030 and 2040.

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Electrification

Visualizing the Growth of Chinese Copper Miners

Chinese miners are set to overtake major producers by 2025.

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Chart comparing copper production of the top three cooper miners with Chinese companies.

Visualizing the Growth of Chinese Copper Miners

China, with its huge manufacturing sector, is by far the biggest consumer of copper.

Currently, 70% of copper used in China is imported. As a result, the country has invested heavily in copper mines to secure future supply.

This graphic uses exclusive data from our partner, Benchmark Mineral Intelligence, to compare copper output from the top three global producers with Chinese miners. Since some of the mining operations have shared ownership, this graphic takes into consideration only the portion of production relative to the company’s stake in each mine.

Chinese Miners Set to Overtake Major Producers by 2025

In 2010, Chinese miners produced a total of 1.2 million tonnes of copper. In that same year, the top producer, Chilean state miner Codelco, produced 1.8 million tonnes, while the world’s largest miner and second-largest copper producer, BHP, produced 1 million tonnes.

Over the years, however, Chinese output has surged while major miners have faced challenges. In 2023, Codelco’s production fell to its lowest level in a quarter of a century due to operational problems and project delays.

🇨🇳 China
🌐 Rest of World
Year/millions of tonnesZijinCMOCMMGTonglingOther ChinaBHPFreeportCodelco
20100.0590.0000.0010.0071.0901.0210.9791.760
20110.0610.0000.0010.0060.9560.9590.9591.796
20120.0820.0000.0460.0071.0701.0700.9751.805
20130.1040.0030.1840.0071.5301.1291.0461.791
20140.1160.0140.1490.0071.7531.1261.0741.841
20150.1260.0400.1990.0071.8101.0851.2301.891
20160.1340.0470.3740.0071.9841.0231.3881.827
20170.1780.1550.4220.0111.9780.9951.2221.842
20180.2120.1270.3830.0191.9671.1611.2391.807
20190.2990.1400.3150.0312.0461.1971.1041.706
20200.3770.1730.2720.0662.2901.1471.0811.727
20210.5180.1920.2350.0932.3781.0681.3281.728
20220.7500.2260.2140.1232.4401.1801.3271.553
2023F0.8280.3290.2360.1342.2981.2831.3021.442
2024F0.8860.4600.3010.1212.4211.4231.4211.414
2025F0.9800.4670.3090.1582.4411.4711.3421.531
2026F1.0310.4670.3320.2062.4771.5131.3691.591
2027F1.0360.5680.3320.2552.4671.3831.3451.600
2028F1.0580.6980.3320.2552.4671.1861.2861.580

Meanwhile, China’s biggest copper producer, Zijin Mining, saw its production rise from 0.059 million tonnes in 2010 to 0.8 million tonnes last year.

Combined, Chinese companies produced 3.2 million tonnes of copper in 2023, compared to the combined production of 4 million tonnes by Codelco, Freeport-McMoRan (the biggest copper producer in the U.S.), and BHP.

According to Benchmark Mineral Intelligence data, Chinese miners are forecasted to surpass the three top producers in 2025, with a combined production of 4.4 million tonnes compared to 4.3 million tonnes from Codelco, BHP, and Freeport.

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