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Visualizing 50 Years of Global Steel Production

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World Steel Production history

The Rise of the Steel Age

From the bronze age to the iron age, metals have defined eras of human history. If our current era had to be defined similarly, it would undoubtedly be known as the steel age.

Steel is the foundation of our buildings, vehicles, and industries, with its rates of production and consumption often seen as markers for a nation’s development. Today, it is the world’s most commonly used metal and most recycled material, with 1,864 million metric tons of crude steel produced in 2020.

This infographic uses data from the World Steel Association to visualize 50 years of crude steel production, showcasing our world’s unrelenting creation of this essential material.

The State of Steel Production

Global steel production has more than tripled over the past 50 years, despite nations like the U.S. and Russia scaling down their domestic production and relying more on imports. Meanwhile, China and India have consistently grown their production to become the top two steel producing nations.

Below are the world’s current top crude steel producing nations by 2020 production.

RankCountry Steel Production (2020, Mt)
#1🇨🇳 China1,053.0
#2🇮🇳 India99.6
#3🇯🇵 Japan83.2
#4🇷🇺 Russia*73.4
#5🇺🇸 United States72.7
#6🇰🇷 South Korea67.1
#7🇹🇷 Turkey35.8
#8🇩🇪 Germany35.7
#9🇧🇷 Brazil31.0
#10🇮🇷 Iran*29.0

Source: World Steel Association. *Estimates.

Despite its current dominance, China could be preparing to scale back domestic steel production to curb overproduction risks and ensure it can reach carbon neutrality by 2060.

As iron ore and steel prices have skyrocketed in the last year, U.S. demand could soon lessen depending on the Biden administration’s actions. A potential infrastructure bill would bring investment into America’s steel mills to build supply for the future, and any walkbalk on the Trump administration’s 2018 tariffs on imported steel could further soften supply constraints.

Steel’s Secret: Infinite Recyclability

Made up primarily of iron ore, steel is an alloy which also contains less than 2% carbon and 1% manganese and other trace elements. While the defining difference might seem small, steel can be 1,000x stronger than iron.

However, steel’s true strength lies in its infinite recyclability with no loss of quality. No matter the grade or application, steel can always be recycled, with new steel products containing 30% recycled steel on average.

The alloy’s magnetic properties make it easy to recover from waste streams, and nearly 100% of the steel industry’s co-products can be used in other manufacturing or electricity generation.

It’s fitting then that steel makes up essential parts of various sustainable energy technologies:

  • The average wind turbine is made of 80% steel on average (140 metric tons).
  • Steel is used in the base, pumps, tanks, and heat exchangers of solar power installations.
  • Electrical steel is at the heart of the generators and motors of electric and hybrid vehicles.

The Steel Industry’s Future Sustainability

Considering the crucial role steel plays in just about every industry, it’s no wonder that prices are surging to record highs. However, steel producers are thinking about long-term sustainability, and are working to make fossil-fuel-free steel a reality by completely removing coal from the metallurgical process.

While the industry has already cut down the average energy intensity per metric ton produced from 50 gigajoules to 20 gigajoules since the 1960s, steel-producing giants like ArcelorMittal are going further and laying out their plans for carbon-neutral steel production by 2050.

Steel consumption and demand is only set to continue rising as the world’s economy gradually reopens, especially as Rio Tinto’s new development of atomized steel powder could bring about the next evolution in 3D printing.

As the industry continues to innovate in both sustainability and usability, steel will continue to be a vital material across industries that we can infinitely recycle and rely on.

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Urbanization

Mapped: Crushed Stone, Sand, and Gravel Production in the U.S.

Aggregates account for half of the industrial minerals produced in the United States.

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Burgex_Mapped-Stone-Sand-and-Gravel-Production

Mapped: Crushed Stone, Sand, and Gravel Production in the U.S.

Crushed stone, sand, gravel, and other construction aggregates account for half of the industrial minerals produced in the United States.

These materials represent a $29 billion per year business in the country.

The map above from our sponsor Burgex uses data from Mineralocity to show where aggregates are produced in America.

What Are Aggregate Minerals?

Aggregates are a variety of materials produced in pits or quarries, including sands, gravel, and crushed stone.

They are usually used in construction, with the largest proportion used to manufacture concrete.

  • Sand: The world’s most consumed raw material after water and the primary substance used in construction.
  • Gravel: It occurs naturally but it is also produced. Almost half of all gravel production is used as an aggregate for concrete.
  • Crushed Stone: Used mostly as an aggregate for road construction and maintenance. It is the leading nonfuel mineral commodity (by value of production) in America.

On average, each person in America drives demand for over 10,000 lbs of stone and around 7,000 lbs of sand and gravel per year.

Aggregate Production by State

Ten states produce more than 50% of the country’s construction aggregates.

The five leading States are, in descending order of total output: Texas, California, Florida, Ohio, and Pennsylvania.

StateCrushed Stone Sold in 2021 (Thousand metric tons) Construction Sand and Gravel Sold in 2021 (Thousand metric tons)
Texas170,00095,200
California 51,000114,000
Florida94,90021,700
Ohio69,90035,200
Pennsylvania87,7006,830

Over 7,000 U.S. commercial aggregate companies are currently operating.

Growing urban areas across the U.S. and the rise in high-rise structures, which use concrete extensively, are expected to continue boosting demand for aggregates.

Additionally, maintenance of aging infrastructure across the country is expected to support the demand. In 2011, a study by the United States Geological Survey concluded that one-third of America’s major roads were in poor or mediocre condition, and over one-quarter of the bridges were either structurally deficient or functionally obsolete.

In this scenario, the aggregates market in the U.S. is expected to grow by 263.53 million tons from 2021 to 2026, at an annual average growth rate of over 2.5%.

Mineralocity utilizes the latest in population trends, pricing, and construction projects to determine the very best locations for quarry development and construction aggregate product distribution. Click here to learn more about Mineralocity Aggregates.

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Urbanization

Visualizing U.S. Consumption of Fuel and Materials per Capita

Wealthy countries consume large amounts of natural resources per capita, and the U.S. is no exception. See how much is used per person.

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Visualizing U.S. Consumption of Fuel and Materials per Capita

Wealthy countries consume massive amounts of natural resources per capita, and Americans are no exception.

According to data from the National Mining Association, each American needs more than 39,000 pounds (17,700 kg) of minerals and fossil fuels annually to maintain their standard of living.

Materials We Need to Build

Every building around us and every sidewalk we walk on is made of sand, steel, and cement.

As a result, these materials lead consumption per capita in the United States. On average, each person in America drives the demand of over 10,000 lbs of stone and around 7,000 lbs of sand and gravel per year.

Material/Fossil FuelPounds Per Person
Stone10,643
Natural Gas9,456
Sand, Gravel7,088
Petroleum Products 6,527
Coal 3,290
Cement724
Other Nonmetals569
Salt359
Iron Ore239
Phosphate Rock 166
Sulfur66
Potash49
Soda Ash36
Bauxite (Aluminum)24
Other Metals 21
Copper13
Lead11
Zinc6
Manganese4
Total 39,291

The construction industry is a major contributor to the U.S. economy.

Crushed stone, sand, gravel, and other construction aggregates represent half of the industrial minerals produced in the country, resulting in $29 billion in revenue per year.

Also on the list are crucial hard metals such as copper, aluminum, iron ore, and of course many rarer metals used in smaller quantities each year. These rarer metals can make a big economic difference even when their uses are more concentrated and isolated—for example, palladium (primarily used in catalytic converters) costs $54 million per tonne.

Fuels Powering our Lives

Despite ongoing efforts to fight climate change and reduce carbon emissions, each person in the U.S. uses over 19,000 lbs of fossil fuels per year.

U.S. primary energy consumption by energy source, 2021

Gasoline is the most consumed petroleum product in the United States.

In 2021, finished motor gasoline consumption averaged about 369 million gallons per day, equal to about 44% of total U.S. petroleum use. Distillate fuel oil (20%), hydrocarbon gas liquids (17%), and jet fuel (7%) were the next most important uses.

Reliance on Other Countries

Over the past three decades, the United States has become reliant on foreign sources to meet domestic demand for minerals and fossil fuels. Today, the country is 100% import-reliant for 17 mineral commodities and at least 50% for 30 others.

In order to reduce the dependency on other countries, namely China, the Biden administration has been working to diversify supply chains in critical minerals. This includes strengthening alliances with other countries such as Australia, India, and Japan.

However, questions still remain about how soon these policies can make an impact, and the degree to which they can ultimately help localize and diversify supply chains.

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